![]() The vent control is nothing more than some sheet metal. On the side I drilled holes for air intake and welded on a bolt so a vent control could be added. I kept it simple by making a square box and welded on some sturdy hinges for the door. As mentioned in the intro, the firebox is made from 1/4" plate steel, so it's heavy but will evenly distribute heat and keep stable temperature. I made sure to oversize it a bit so I wouldn't have a problem maintaining the temperature during a cook. I sized the firebox by using the following website to size my firebox Safety Equipment (Welding Shield, Gloves, Safety Glasses, Face Shield).Mini-Grinder (with Grinding and Cutting Discs).Expanded Metal for Fire Basket and Cooking Grate.Cooking Chamber (Old Air Tanks, Water Tanks, Expansion Tanks, Make your own etc.).If not this project can be a fun way to learn, although it is outside the scope of this Instructable. You will need a welder for this build, wire feed or stick, if you have a welder you probably already know how to weld. This smoker is a beast, not sure what the total weight is but it is heavy, so it should retain heat well. The smokers you buy at Walmart or the hardware store will typically be of thin steel.and you will have a hard time maintaining the temperature, although they do work if you only smoke a few times a year. It takes them seconds to do it so if you don't get it cut to size be prepared to be really good cutting with a mini-grinder. I used 1/4" mild steel plate for the firebox and baffle plate and had the steel shop cut it to size for me with their brake. You want to use thick steel is it will keep the temperature stable and easy to maintain. The biggest expense will be the steel to build the firebox as you want to use thick steel. The parts for this build are from a combination from recycled and new metal. This allows the meat to be bathed in the smoke and keeps direct heat off the meaty goodness. What is an Reverse Flow Offset Smoker you ask, it basically has the firebox off to the side of cooking chamber with a steel baffle plate that keeps the direct heat off of the meat. Specifically a Reverse Flow Offset Smoker. In this Instructable I'm going to show you the basic steps for making a smoker.
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